MOST COMPACT DIAMOND TURNING LATHE
Used for the rapid production of spherical & aspheric optical lenses, mirrors, mold pins, freeform optics and even mechanical components. If your application fits within a 350mm diameter window (with optional riser package), this machine may be the ideal solution for your ultra precision needs.
THE ULTIMATE PERFORMANCE FOR MOLD PIN MACHINING
Used also in the production of spherical and aspheric optical lenset, mirros, and freeform optics.
THE MOST REPEATABLE PERFORMANCE IN A JIG GRINDER
With deep history in machine tool design, Moore Nanotechnology Systems and Moore Tool came together to develop next generation jig grinding technology. Through this partnership, an ultra-precision jig grinding machine was developed that is capable of achieving repeatable sub-micron form and positional accuracies in a wide variety of hardened steels, metals and other materials.
THE COMPACT AND PRODUCTIVE DIAMOND TURNING LATHE
Used for the rapid production of spherical & aspheric optical lenses, mirrors, mold pins, freeform optics and even mechanical components. If your application fits within a 350mm diameter window (with optional riser package), this machine may be the ideal solution for your ultra precision needs.
THE LARGEST CAPACITY HORIZONTAL DRUM LATHE
This machine is available in two versions: the HDL2600-SD or HDL2600-HD. Both are extra large capacity ultra-precision machining systems used for single point diamond turning advanced optical surfaces along the diameter of large generation drums. Featuring high stiffness oil hydrostatic head stock and programmable CNC controlled W-axis tail stock, this machine accepts drums up to 650mm diameter and a maximum length of 3100mm (between chuck faces). Weight capacity 1800 Kg on SD (Standard Duty) vs 3000 Kg on HD (Heavy Duty). Maximum optical cutting zone length is 2600mm.
THE MOST ADVANCED GLASS PRESS MOLDING SOLUTION
The Nanotech 170GPM is a glass press molding machine designed for precision glass optic applications in both wafer and individual lens form. It features a single molding chamber with a 170mm diameter capacity. This machine complements Nanotech’s 450UPL and 650FG systems which can be configured for ultra-precision grinding of mold components in various materials such as WC and SiC. Together, the combination of systems forms a next generation glass press molding cell.
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THE BENCHMARK IN FREEFORM® MACHINING
Our flagship machine with up to 6-axes of ultra precision motion. It has been proven worldwide to be the most flexible, precise and user friendly ultra precision freeform diamond turning system available. With the main work spindle symmetrically integrated within an oil hydrostatic vertical Y-axis carriage, more advanced machining methods such as raster flycutting of linear diffractives and freeforms, micro-prismatic optical structures and micro-milling of aspheric lens arrays are achievable. This system has been engineered with the most complex surfaces in mind to enable you to compete in any optical ultra precision machining market.
THE MIDSIZE DIAMOND TURNING LATHE
Our mid-size lathe option. If your application fits within a 450mm diameter swing capacity (larger available upon request), this machine may be the ideal solution for your ultra precision needs. The larger slides make this system suitable for both diamond turning and grinding while enabling larger multi-tool production setups. Applications include the manufacture of components used in a wide variety of markets such as electro-optics, aerospace, defense, consumer electronics, bearing, and computer industries.
ROTARY C-AXIS CAPABILITY FOR WORK SPINDLE
One of our most diverse and popular options which allows continuous path contouring using X, Z, & C axes. This option is used for single point diamond machining of toric & freeform surfaces via Nanotech’s “Slow-Slide-Servo” (S³) machining process. Note: S³ machining requires Nanotech’s NanoCAM4-3T or suitable software for generation of X, Z, C file formats.
OIL HYDROSTATIC ROTARY B-AXIS
Fully constrained oil hydrostatic rotary bearing option. This axis utilizes a direct drive brushless DC rotary motor and high resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.005 arc seconds. Radial and axial motion errors are guaranteed to ≤ 100nm. Includes pneumatic / mechanical brake.
REMOVABLE OIL HYDROSTATIC VERTICAL LINEAR Y-AXIS
Removable Y-axis for the Nanotech 250 or 450UPL. This oil hydrostatic vertical slide has 100mm of vertical travel, 0.01 nanometer programming and 8 picometer feedback resolution. It also features an adaptive air bearing counterbalance for optimum performance when adding and removing parts from its mounting shelf.
250UPLV3 BUILDER
ROTARY C-AXIS CAPABILITY FOR WORK SPINDLE
One of our most diverse and popular options which allows continuous path contouring using X, Z, & C axes. This option is used for single point diamond machining of toric & freeform surfaces via Nanotech’s “Slow-Slide-Servo” (S³) machining process. Note: S³ machining requires Nanotech’s NanoCAM4-3T or suitable software for generation of X, Z, C file formats.
OIL HYDROSTATIC ROTARY B-AXIS
Fully constrained oil hydrostatic rotary bearing option. This axis utilizes a direct drive brushless DC rotary motor and high resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.005 arc seconds. Radial and axial motion errors are guaranteed to ≤ 100nm. Includes pneumatic / mechanical brake.
REMOVABLE OIL HYDROSTATIC VERTICAL LINEAR Y-AXIS
Removable Y-axis for the Nanotech 250 or 450UPL. This oil hydrostatic vertical slide has 100mm of vertical travel, 0.01 nanometer programming and 8 picometer feedback resolution. It also features an adaptive air bearing counterbalance for optimum performance when adding and removing parts from its mounting shelf.
ROTARY C-AXIS CAPABILITY FOR WORK SPINDLE
One of our most diverse and popular options which allows continuous path contouring using X, Z, & C axes. This option is used for single point diamond machining of toric & freeform surfaces via Nanotech’s “Slow-Slide-Servo” (S³) machining process. Note: S³ machining requires Nanotech’s NanoCAM4-3T or suitable software for generation of X, Z, C file formats.
OIL HYDROSTATIC ROTARY B-AXIS
Fully constrained oil hydrostatic rotary bearing option. This axis utilizes a direct drive brushless DC rotary motor and high resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.005 arc seconds. Radial and axial motion errors are guaranteed to ≤ 100nm. Includes pneumatic / mechanical brake.
POLAR TOOL COMPENSATION
Tool Normal machining typically requires the cutting tool to be positioned precisely over the center of the B Axis. Using PTC, in combination with our Optical Tool Setting System, the tool can simply be mounted anywhere on top of B-axis, eliminating the time required for a precision tool setup at the center of B. Our PTC technology then uses coordinated X, Z and B-axis motions to simulate an alternate axis of rotation about the tool radius’ center position. G codes are used to activate and de-activate PTC within part programs.
NanoCAM4 PROGRAMMING SOFTWARE
The most comprehensive ultra precision CAM Programming software available. A result of decades of customer interactions and diamond turning industry expertise, N4 compliments the many advanced capabilities of Nanotech’s systems of today and in the future.
WORKPIECE MEASUREMENT AND ERROR COMPENSATION SYSTEM (WECS)
With free software upgrades for life via our FTP site, WECS is a valuable accessory upgrade for on machine form measurement & correction to less than 0.1µm. WECS has continuously evolved to improve both efficiency and capabilities. Recent additions include the ability to bypass a hole at center, a skip point function for fast surface measurements, and freeform data capturing.
NFTS-6000 FAST TOOL SERVO
Our Fast Tool Servo (NFTS-6000) is used for machining of specific freeform applications such as micro-structuring on surfaces. This closed loop system has 6mm of total travel (+/-3mm). It includes a custom micro-height adjustment stage with +/- 2.58 mm travel and adjustment resolution of 0.14 µm/degree (5.6µ”/degree). NanoCAM4³T freeform programming software is required.
OPTICAL TOOL SETTING SYSTEM (OTS)
Our latest Air Shower Temperature Control System is capable of providing a 20:1 improvement in temperature variation for the machine’s upper enclosure. Features Solid State Thermo Electric Technology (TEC) thereby eliminating the need for any refrigerant coolant!
TEMPERATURE CONTROLLED AIR SHOWER
Our latest Air Shower Temperature Control System is capable of providing a 20:1 improvement in temperature variation for the machine’s upper enclosure. Features Solid State Thermo Electric Technology (TEC) thereby eliminating the need for any refrigerant coolant!
VACUUM CHUCKS
Three different size vacuum chucks are available. These aluminum chucks are typically mounted to the workspindle and contain 12 radial balancing holes. (100, 150, or 200mm diameter available).
FLYCUTTER HEADS
We offer two fly-cutting heads designs. The simplest form is shown here and is typically used for raster machining. The second design allows for independent adjustment of rake and tow on the diamond tool.
WORK SPINDLE CHILLER
Spindle chillers are required for thermal stability of the main work spindle and also any grinding or milling spindles. This chiller operates at 200 / 230 V single phase plugs into a dedicated outlet. It is integrated on the machine controller for performance monitoring.
NanoBALANCE® SOFTWARE
Displayed on machine controller for assisting the user in dynamic balancing of the work spindle. NanoBalance offers a flexible user interface that supports the most common balancing methods including single weight, test mass & balance screws.
NanoMETER®
Three channel On-Screen digital amplifier is available for use with LVDT probes and the electronic gage head. This software comes standard with WECS package or can be purchased as a separate accessory.
ELECTRONIC GAUGE HEAD/MAGNETIC STAND
Commonly used to indicate part diameters or precision fixtures to position their centers on (optical) axis of the work spindle. Works with NanoMETER on screen amplifier gauge.
MICRO-HEIGHT ADJUST TOOL HOLDER
High stiffness micro-height adjust tool holder with coarse & fine adjustment. Allows user to precisely adjust the tool height for placement on optical center. Our flexure design holds tool rake angle constant.
DUAL NOSE TOOL HOLDER
Ideal for small part production applications so multiple diamond tools can be set-up to optimize the available space on Z-axis table. Independent coarse & fine tool height adjustment. Includes base plate spacer for proper nominal tool height.
CNC PROGRAMMABLE TOOLING STAGE
Programmable height adjustment for multiple tools. Total vertical travel of 25mm with a Bi-directional repeatability of 0.1µm and linear resolution of 1.2nm. Simply use control pendant to quickly establish proper tool set up heights with MPG wheel or incremental buttons.
OPTICAL OBSERVATION PACKAGE
Used to safely monitor machining inside the enclosure environment. Image is displayed using the Observation Module on a NanoSMART HMI. Images and / or videos are easily captured. Manual focus / zoom camera with 1.3MP Resolution.
SPRAY MIST COOLANT SYSTEM
Complete system with tank, spray nozzles and magnetic mixer base to deliver smooth flowing coolant to the cutting surface. The standard system includes two nozzles, but can be configured with 2, 4 or 6 independently programmable mist nozzles.
STAINLESS STEEL COOLANT SHROUD
Mounts directly to the spindle housing to minimize cleanup time. Captures majority of slurry & chips throughout the machining process. Ideal for IR lens production, the shroud features a removable top half for easy access to the workpiece.
SELF LEVELING SYSTEM
Provides self maintenance of the machine’s air isolation system to ensure both proper float and table levelness as weight is added or removed from either the Z-axis slide or main work spindle.
PART CENTERING DEVICE (PCD)
Eliminate manually indicating of each part. Accurately position your parts on the spindle centerline automatically. Positioning accuracy to 1µm is accomplished within 30 seconds when starting from a decentered value of 0.5mm. User friendly software with 3 operation modes.
HIGH RESOLUTION 3D TOUCH PROBE
Enables on-machine mechanical measurement of diameters and center thicknesses via a ruby tipped probe with a resolution of +/- 0.25μm. Measurements can be linked directly to production part programs for automatic adjustment when needed prior to removing the finished part from the spindle.
HAND HELD OPERATOR PENDANT
This hand held controller provides the operator with the flexibility of having a portable remote pendant. Its long cord provides ample freedom to adjust axes positions while being close to the workpiece. Includes docking station for storage when not in use.
NanoTEMP
Portable 16 channel precision temperature monitoring system. Software is included as part of our Air Temperature Control System or this accessory can be purchase as a separate stand alone item. Multiple probe options available.
SHEAR DAMPED
AIR ISOLATION SYSTEM
An optional upgrade to our standard air isolation system. Shear Damped Air Isolation provides a reduced natural frequency for either facility installations where lower frequency floor vibrations are present or high electro optics applications where such a system may be beneficial.
450UPLV3 BUILDER
ROTARY C-AXIS CAPABILITY FOR WORK SPINDLE
One of our most diverse and popular options which allows continuous path contouring using X, Z, & C axes. This option is used for single point diamond machining of toric & freeform surfaces via Nanotech’s “Slow-Slide-Servo” (S³) machining process. Note: S³ machining requires Nanotech’s NanoCAM4-3T or suitable software for generation of X, Z, C file formats.
OIL HYDROSTATIC ROTARY B-AXIS
Fully constrained oil hydrostatic rotary bearing option. This axis utilizes a direct drive brushless DC rotary motor and high resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.005 arc seconds. Radial and axial motion errors are guaranteed to ≤ 100nm. Includes pneumatic / mechanical brake.
POLAR TOOL COORDINATE (PTC)
B-axes are typically used for Tool Normal Machining, whereby the diamond tool tip is positioned over the center of B-axis following Nanotech’s simple procedure. PTC is an optional programming software package that facilitates tool setups by allowing the center of the tool radius to be offset from the center of rotation of the B axis.
REMOVABLE OIL HYDROSTATIC VERTICAL LINEAR Y-AXIS
Removable Y-axis for the Nanotech 250 or 450UPL. This oil hydrostatic vertical slide has 100mm of vertical travel, 0.01 nanometer programming and 8 picometer feedback resolution. It also features an adaptive air bearing counterbalance for optimum performance when adding and removing parts from its mounting shelf.
NanoCAM4 PROGRAMMING SOFTWARE
The most comprehensive ultra precision CAM Programming software available. A result of decades of customer interactions and diamond turning industry expertise, N4 compliments the many advanced capabilities of Nanotech’s systems of today and in the future.
WORKPIECE MEASUREMENT AND ERROR COMPENSATION SYSTEM (WECS)
With free software upgrades for life via our FTP site, WECS is a valuable accessory upgrade for on machine form measurement & correction to less than 0.1µm. WECS has continuously evolved to improve both efficiency and capabilities. Recent additions include the ability to bypass a hole at center, a skip point function for fast surface measurements, and freeform data capturing.
NFTS-6000 FAST TOOL SERVO
Our Fast Tool Servo (NFTS-6000) is used for machining of specific freeform applications such as micro-structuring on surfaces. This closed loop system has 6mm of total travel (+/-3mm). It includes a custom micro-height adjustment stage with +/- 2.58 mm travel and adjustment resolution of 0.14 µm/degree (5.6µ”/degree). NanoCAM4³T freeform programming software is required.
TEMPERATURE CONTROLLED AIR SHOWER
Our latest Air Shower Temperature Control System is capable of providing a 20:1 improvement in temperature variation for the machine’s upper enclosure. Features Solid State Thermo Electric Technology (TEC) thereby eliminating the need for any refrigerant coolant!
10K RPM GRINDING SPINDLE
The 10,000 RPM grinding spindle is an air bearing motorized design that can handle larger size grinding wheels for larger components or larger size fly-cutting wheels for raster machining. The spindle is liquid cooled for thermal stability.
60K RPM MILLING/GRINDING SPINDLE
This 60,000 RPM spindle is an air bearing motorized design that can handle small to medium size grinding wheels. It is also the preferred choice for optical micro-milling applications such as aspheric lens arrays. The spindle is liquid cooled for thermal stability.
FLOOD COOLANT PUMPING SYSTEM
This coolant pumping system is used in applications where flood coolant is desired. The system is capable of delivering precision controlled coolant flow to the desired cutting zone. Unit can also supply temperature controlled coolant through the addition of an optional chiller system.
VACUUM CHUCKS
Three different size vacuum chucks are available. These aluminum chucks are typically mounted to the workspindle and contain 12 radial balancing holes. (100, 150, or 200mm diameter available).
FLYCUTTER HEADS
We offer two fly-cutting heads designs. The simplest form is shown here and is typically used for raster machining. The second design allows for independent adjustment of rake and tow on the diamond tool.
WORK SPINDLE CHILLER
Spindle chillers are required for thermal stability of the main work spindle and also any grinding or milling spindles. This chiller operates at 200 / 230 V single phase plugs into a dedicated outlet. It is integrated on the machine controller for performance monitoring.
NanoBALANCE® SOFTWARE
Displayed on machine controller for assisting the user in dynamic balancing of the work spindle. NanoBalance offers a flexible user interface that supports the most common balancing methods including single weight, test mass & balance screws.
NanoMETER®
Three channel On-Screen digital amplifier is available for use with LVDT probes and the electronic gage head. This software comes standard with WECS package or can be purchased as a separate accessory.
ELECTRONIC GAUGE HEAD/MAGNETIC STAND
Commonly used to indicate part diameters or precision fixtures to position their centers on (optical) axis of the work spindle. Works with NanoMETER on screen amplifier gauge.
MICRO-HEIGHT ADJUST TOOL HOLDER
High stiffness micro-height adjust tool holder with coarse & fine adjustment. Allows user to precisely adjust the tool height for placement on optical center. Our flexure design holds tool rake angle constant.
DUAL NOSE TOOL HOLDER
Ideal for small part production applications so multiple diamond tools can be set-up to optimize the available space on Z-axis table. Independent coarse & fine tool height adjustment. Includes base plate spacer for proper nominal tool height.
CNC PROGRAMMABLE TOOLING STAGE
Programmable height adjustment for multiple tools. Total vertical travel of 25mm with a Bi-directional repeatability of 0.1µm and linear resolution of 1.2nm. Simply use control pendant to quickly establish proper tool set up heights with MPG wheel or incremental buttons.
OPTICAL TOOL SETTING SYSTEM (OTS)
Complete cable free system with integrated power & I/O communications. Features Nanotech’s Automatic Edge Detection Technology which eliminates the need for manual selection of data points on cutting edge. The result is faster and more accurate tool setting. Light weight at 2Kg (4 lbs) and able to find tool center position and radius quickly to less than 1µm total system repeatability.
SPRAY MIST COOLANT SYSTEM
Complete system with tank, spray nozzles and magnetic mixer base to deliver smooth flowing coolant to the cutting surface. The standard system includes two nozzles, but can be configured with 2, 4 or 6 independently programmable mist nozzles.
STAINLESS STEEL COOLANT SHROUD
Mounts directly to the spindle housing to minimize cleanup time. Captures majority of slurry & chips throughout the machining process. Ideal for IR lens production, the shroud features a removable top half for easy access to the workpiece.
SELF LEVELING SYSTEM
Provides self maintenance of the machine’s air isolation system to ensure both proper float and table levelness as weight is added or removed from either the Z-axis slide or main work spindle.
PART CENTERING DEVICE (PCD)
Eliminate manually indicating of each part. Accurately position your parts on the spindle centerline automatically. Positioning accuracy to 1µm is accomplished within 30 seconds when starting from a decentered value of 0.5mm. User friendly software with 3 operation modes.
HIGH RESOLUTION 3D TOUCH PROBE
Enables on-machine mechanical measurement of diameters and center thicknesses via a ruby tipped probe with a resolution of +/- 0.25μm. Measurements can be linked directly to production part programs for automatic adjustment when needed prior to removing the finished part from the spindle.
HAND HELD OPERATOR PENDANT
This hand held controller provides the operator with the flexibility of having a portable remote pendant. Its long cord provides ample freedom to adjust axes positions while being close to the workpiece. Includes docking station for storage when not in use.
NanoTEMP
Portable 16 channel precision temperature monitoring system. Software is included as part of our Air Temperature Control System or this accessory can be purchase as a separate stand alone item. Multiple probe options available.
BORING BAR TOOL HOLDER
Micro-Height Adjust Tool Holders with large boring bars for reaching the required machining surface in specific applications.
650FGV3 BUILDER
ROTARY C-AXIS CAPABILITY FOR WORK SPINDLE
One of our most diverse and popular options which allows continuous path contouring using X, Z, & C axes. This option is used for single point diamond machining of toric & freeform surfaces via Nanotech’s “Slow-Slide-Servo” (S³) machining process. Note: S³ machining requires Nanotech’s NanoCAM4-3T or suitable software for generation of X, Z, C file formats.
OIL HYDROSTATIC ROTARY B-AXIS
Fully constrained oil hydrostatic rotary bearing option. This axis utilizes a direct drive brushless DC rotary motor and high resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.005 arc seconds. Radial and axial motion errors are guaranteed to ≤ 100nm. Includes pneumatic / mechanical brake.
ROTARY A-AXIS
The rotary air bearing A-Axis sits on top of the oil hydrostatic B-axis. It utilizes a direct drive brushless DC rotary motor and high-resolution encoder. Positioning accuracy of +/- 1.0 arc second and feedback resolution of 0.01 arc seconds. Compatible with NanoCAM4.
POLAR TOOL COORDINATE (PTC)
B-axes are typically used for Tool Normal Machining, whereby the diamond tool tip is positioned over the center of B-axis following Nanotech’s simple procedure. PTC is an optional programming software package that facilitates tool setups by allowing the center of the tool radius to be offset from the center of rotation of the B axis.
OPTICAL TOOL SETTING SYSTEM
Complete cable free system with integrated power & I/O communications. Features Nanotech’s Automatic Edge Detection Technology which eliminates the need for manual selection of data points on cutting edge. The result is faster and more accurate tool setting. Light weight at 2Kg (4 lbs) and able to find tool center position and radius quickly to less than 1µm total system repeatability.
NanoCAM4 PROGRAMMING SOFTWARE
The most comprehensive ultra precision CAM Programming software available. A result of decades of customer interactions and diamond turning industry expertise, N4 compliments the many advanced capabilities of Nanotech’s systems of today and in the future.
WORKPIECE MEASUREMENT AND ERROR COMPENSATION SYSTEM (WECS)
With free software upgrades for life via our FTP site, WECS is a valuable accessory upgrade for on machine form measurement & correction to less than 0.1µm. WECS has continuously evolved to improve both efficiency and capabilities. Recent additions include the ability to bypass a hole at center, a skip point function for fast surface measurements, and freeform data capturing.
NFTS-6000 FAST TOOL SERVO
Our Fast Tool Servo (NFTS-6000) is used for machining of specific freeform applications such as micro-structuring on surfaces. This closed loop system has 6mm of total travel (+/-3mm). It includes a custom micro-height adjustment stage with +/- 2.58 mm travel and adjustment resolution of 0.14 µm/degree (5.6µ”/degree). NanoCAM4³T freeform programming software is required.
TEMPERATURE CONTROLLED AIR SHOWER
Our latest Air Shower Temperature Control System is capable of providing a 20:1 improvement in temperature variation for the machine’s upper enclosure. Features Solid State Thermo Electric Technology (TEC) thereby eliminating the need for any refrigerant coolant!
10K RPM GRINDING SPINDLE
The 10,000 RPM grinding spindle is an air bearing motorized design that can handle larger size grinding wheels for larger components or larger size fly-cutting wheels for raster machining. The spindle is liquid cooled for thermal stability.
60K RPM MILLING/GRINDING SPINDLE
This 60,000 RPM spindle is an air bearing motorized design that can handle small to medium size grinding wheels. It is also the preferred choice for optical micro-milling applications such as aspheric lens arrays. The spindle is liquid cooled for thermal stability.
CNC CONTROLLED DRESSING/PROBE STATION
Provides on-machine grinding wheel dressing and LVDT probe measurement all under CNC control utilizing the 650FG’s own vertical oil hydrostatic Y-axis.
FLOOD COOLANT PUMPING SYSTEM
This coolant pumping system is used in applications where flood coolant is desired. The system is capable of delivering precision controlled coolant flow to the desired cutting zone. Unit can also supply temperature controlled coolant through the addition of an optional chiller system.
VACUUM CHUCKS
Three different size vacuum chucks are available. These aluminum chucks are typically mounted to the workspindle and contain 12 radial balancing holes. (100, 150, or 200mm diameter available).
FLYCUTTER HEADS
We offer two fly-cutting heads designs. The simplest form is shown here and is typically used for raster machining. The second design allows for independent adjustment of rake and tow on the diamond tool.
WORK SPINDLE CHILLER
Spindle chillers are required for thermal stability of the main work spindle and also any grinding or milling spindles. This chiller operates at 200 / 230 V single phase plugs into a dedicated outlet. It is integrated on the machine controller for performance monitoring.
NanoBALANCE® SOFTWARE
Displayed on machine controller for assisting the user in dynamic balancing of the work spindle. NanoBalance offers a flexible user interface that supports the most common balancing methods including single weight, test mass & balance screws.
NanoMETER®
Three channel On-Screen digital amplifier is available for use with LVDT probes and the electronic gage head. This software comes standard with WECS package or can be purchased as a separate accessory.
ELECTRONIC GAUGE HEAD/MAGNETIC STAND
Commonly used to indicate part diameters or precision fixtures to position their centers on (optical) axis of the work spindle. Works with NanoMETER on screen amplifier gauge.
SOLID TOOL HOLDER
The 650 FG has available a solid tool holder for the diamond tool. When using this tool post, the height adjustment is made by utilizing the machine’s Y-axis. Alternatively, Nanotech’s flexure design Micro-Height Adjust Tool Holder (see photo inset) can also be used.
DUAL NOSE TOOL HOLDER
Ideal for small part production applications so multiple diamond tools can be set-up to optimize the available space on Z-axis table. Independent coarse & fine tool height adjustment. Includes base plate spacer for proper nominal tool height.
OPTICAL OBSERVATION PACKAGE
Used to safely monitor machining inside the enclosure environment. Image is displayed using the Observation Module on a NanoSMART HMI. Images and / or videos are easily captured. Manual focus / zoom camera with 1.3MP Resolution.
SPRAY MIST COOLANT SYSTEM
Complete system with tank, spray nozzles and magnetic mixer base to deliver smooth flowing coolant to the cutting surface. The standard system includes two nozzles, but can be configured with 2, 4 or 6 independently programmable mist nozzles.
STAINLESS STEEL COOLANT SHROUD
Mounts directly to the spindle housing to minimize cleanup time. Captures majority of slurry & chips throughout the machining process. Ideal for IR lens production, the shroud features a removable top half for easy access to the workpiece.
SELF LEVELING SYSTEM
Provides self maintenance of the machine’s air isolation system to ensure both proper float and table levelness as weight is added or removed from either the Z-axis slide or main work spindle.
PART CENTERING DEVICE (PCD)
Eliminate manually indicating of each part. Accurately position your parts on the spindle centerline automatically. Positioning accuracy to 1µm is accomplished within 30 seconds when starting from a decentered value of 0.5mm. User friendly software with 3 operation modes.
HIGH RESOLUTION 3D TOUCH PROBE
Enables on-machine mechanical measurement of diameters and center thicknesses via a ruby tipped probe with a resolution of +/- 0.25μm. Measurements can be linked directly to production part programs for automatic adjustment when needed prior to removing the finished part from the spindle.
HAND HELD OPERATOR PENDANT
This hand held controller provides the operator with the flexibility of having a portable remote pendant. Its long cord provides ample freedom to adjust axes positions while being close to the workpiece. Includes docking station for storage when not in use.
NanoTEMP
Portable 16 channel precision temperature monitoring system. Software is included as part of our Air Temperature Control System or this accessory can be purchase as a separate stand alone item. Multiple probe options available.
SHEAR DAMPED
AIR ISOLATION SYSTEM
An optional upgrade to our standard air isolation system. Shear Damped Air Isolation provides a reduced natural frequency for either facility installations where lower frequency floor vibrations are present or high electro optics applications where such a system may be beneficial.
HDL2600V3 BUILDER
HEAVY DUTY (HD) HYDROSTATIC SPINDLES
Our Standard Duty (SD) HDL2600 system can be upgraded to a Heavy Duty (HD) version by simply replacing both the head stock and tail stock oil hydrostatic spindles with larger capacity designs. This upgrade increases the maximum drum weight capacity from 1800Kg to 3000Kg. Both SD or HD designs feature motorized oil hydrostatic bearings mounted on top of a common granite base structure. The Head Stock spindles have C-axis capability via integral motor and rotary encoder with a feedback resolution of 0.000005° (0.019 arc sec).
OIL HYDROSTATIC ROTARY B-AXIS
This rotary tooling axis can be used for either indexing of multiple tools into cutting position, to orient the cutting tool at predetermined angles or for continuous path rotation of the tool during “tool normal” machining of Fresnel surfaces. It utilizes an oil hydrostatic bearing and has 360° of CNC controlled bi-directional motion. This axis is mounted on the X axis carriage. The B-axis has a positioning resolution of 0.02 arc-seconds and a positioning repeatability of +/- 2.0 arc-seconds.
TURRET TOOLING PACKAGES
Requires optional B-axis. Multi-position tool posts with 2 – 4 adjustable tool holders that allow fine adjustment of the tool point relative to the drum centerline in the Y direction. Adjustment range is ±2.5 mm. Tooling packages are capable of accommodating a variety of (optional) tool holders, various Fast Tool Servo options or Diameter Measurement probes.
TOOL NORMAL TOOLING PACKAGE
Requires optional B-axis. Allows the user to orient the cutting tool at predetermined angles or maintain a “tool normal” position relative to the drum surface as is required for some advanced Fresnel type patterns. This option includes an X, Z adjustment stage to allow for positioning of the cutting tool tip over the center of the B-axis and a single fine adjust tool holder for positioning the tool height relative to the drum centerline in the Y direction.
ADDITIONAL ADJUSTABLE TOOL HOLDERS
For use with Turret Tooling Packages. Tool holders accommodate 9mm, or 15mm square tool shanks and allow fine adjustment of the tool point relative to the drum centerline in the Y direction. Adjustment range is ±2.5 mm.
MIST LUBRICATION SYSTEM
Provides lubricant to the drum surface and cutting tool during machining with an adjustable mist system. This is powered by compressed air and it also serves to direct the cutting chip away from the cutting tool and toward the chip extractor.
VIDEO OBSERVATION SYSTEM
The camera system has zoom capability to allow close up viewing of the tool, chip and touch off process.
ON-MACHINE DRUM BALANCING SYSTEM (NanoBalance)
The in-situ drum balancing system includes user friendly software and a series of movable weights (integral to the four jaw chuck assembly) to allow for course balance adjustment and a series of smaller fine adjustment screws for trim balancing. Vibration sensors are mounted on the headstock and tailstock spindles to alert the operator when the vibration is above a predetermined limit.
THERMAL MONITORING SYSTEM (NanoTEMP)
Provides ultra high resolution thermal monitoring and data logging. System resolution is 0.005°C. The system is capable of simultaneously displaying 16 channels of critical thermal data on the operator screen. This includes data provided by embedded thermistors at crucial machine locations, including the machine base, each linear and rotary axis, oil supply, ambient air, and several probes that can be positioned at customer defined locations.
TEMPERATURE CONTROLLED AIR SHOWER SYSTEM
Utilizes two (2) temperature controlled air supply units which deliver air at a temperature of 20°C ±0.1°C variation as measured at the outlet of the air supply duct. This option includes a floor standing enclosure with flexible vinyl walls that surrounds the machine and provides access for a customer supplied crane. Temperature controlled air is distributed to the top of the enclosure and exit at floor level.
CHIP EVACUATION SYSTEM
This system consists of a floor mounted vacuum system with a large transparent collection drum and vacuum gages. A pickup nozzle is mounted above the cutting tool and a hose is supplied to connect the nozzle to the vacuum. The chip suction hose and nozzle are mounted on the X axis and will not interfere with small B axis angular changes.
DUAL CAMERA OPTICAL TOOL SET STATION
(Horizontal & Vertical) The video tool set cameras are mounted on an Invar metrology reference frame next to the headstock spindle and enable a video camera to focus on the top (rake face) of the diamond tool. The tool set station is mounted to the machine on a retractable arm that can be moved away during part loading and machining. The video system is fully integrated with the machine control system allowing the tool image to be displayed on the operator screen. Software is provided that enables the operator to determine the position and radius of a circular nose tool. It can also be used to determine the edge location and included angle of a ‘V’ shaped tool. The video tool setting system utilizes a second camera to enable viewing and setting of tools mounted in a horizontal orientation. This feature allows for measurements and setting of tools used in a ruling application.
VIDEO MICROSCOPY FOR ROLL INSPECTION
Enables the operator to visually inspect the surface of the entire drum using a video microscope. A removable video camera is kinematically mounted on the X axis and provides 380X system magnification. The Z axis and C axis can be used to move the relative position of the drum to the camera to inspect any part of the surface. The video system is fully integrated with the machine control system and the surface image is displayed on the operator screen. This allows the system to make measurements of the microstructure features.
METROLOGY PACKAGE
Consists of an electronic indicator with magnetic base and amplifier (NanoMETER). Used to aid in the alignment of drums and general machine maintenance. The system measurement resolution is 0.1 µm. Includes a remote wireless operator screen for ease of use with large size drums. The operator interface can be displayed on the main control screen or the remote wireless device.
DIAMETER MEASUREMENT PROBE
Provides the ability to accurately measure the diameter of a turned drum in situ with an LVDT probe. The diameter measurement result is uploaded to the machine control system and utilized to calculate the drum circumference. This value is then used to predict the desired rotational pattern alignment on the drum surface when using a MNTS Fast Tool Servo (FTS) accessory. In typical operation, a spindle speed is determined based on the desired pattern periodicity on the drum surface, the drum circumference and the FTS operating frequency.
FAST TOOL SERVO SYSTEMS
Several models of short-range, high bandwidth tool actuators that enable the machining of non-rotationally symmetric features on the surface of the drum, are available. All versions offer high reliability and are designed for production environments. The fast tool servo mounts on the X axis (or optional B axis) and depending on the version, will servo the tool in the X or Z plane. All units interface with the machine control system to allow commanded movement via motion control programs. Contact MNTS Sales group for further information regarding the FTS system that is best for your specific application.
SPIRAL TOOL HOLDER
For spiral cutting. Allows the cutting tool to be manually rotated from a vertical orientation of the top face to a horizontal orientation in increments of 5 degrees. Includes fine height adjustment mechanism. Spiral Tool Holder also includes Nanotech’s SpiralCAM Programming Software which enable simple generation of NC programs and accurate coordination of C-axis rotation with tool position to fabricate spiral groove patterns on drum surfaces. Also calculates number of grooves and estimated cycle time for a selected program.
HAND HELD OPERATOR PENDANT
This hand held controller provides the operator with the flexibility of having a portable remote pendant. Its long cord provides ample freedom to adjust axes positions while being close to the workpiece. Includes docking station for storage when not in use.
M600V3 BUILDER
60,000 RPM HIGH SPEED PRECISION SPINDLE
• The 60,000 rpm high speed precision spindle with 5 kW (1.2 Nm) of continuous power supports a large diversity of grinding applications. Combined with the HSK-E25 tool interface, high process stability can be achieved, enabling an ultra-precision jig-grinding operation.
AUTOMATIC TOOL CHANGER
The ATC magazine can hold 30 HSK-E25 tools with a maximum diameter of 50 mm and a tool length of 125 mm. Through innovative dual gripper action, a 5 second tool-to- tool change is achieved.
AUTOSIZE
A four-sided AutoSize blade enables measuring tool diameter to an accuracy of less than 0.25 microns and ensures a precise tool location relative to the workpiece.
ROTARY DRESSING
A 12,000 rpm rotary dressing spindle with a precision balanced dressing wheel insure a quality dress of your grinding wheels. An optional imbedded acoustic sensor allows the monitoring of the dressing operation.
Chop-Grinding Accuracy
Example
Chop Grinding of an 80 mm Tungsten Carbide Punch
Roundness: 0.347 μm
Planetary Grinding Accuracy
Example
Planetary Grinding of an 8 Cavity Optical Mold Plate Stavax D2-Steel, Hardness 54 HRC
Roundness: 0.219 μm
